ALL EPISODES
- Introduction
- Welding Tips & Techniques
- Ep. 1 - Chassis - Part 1
- Ep. 2 - Chassis - Part 2
- Ep. 3 - Drivetrain - Part 1
- Ep. 4 - Drivetrain - Part 2 & Steering
- Ep. 5 - Steering Wheel - Part 1 - Metal Frame
- Ep. 6 - Steering Wheel - Part 2 - Octagon
- Ep. 7 - Steering Wheel - Part 3 - Octa. & Router Guide
- Ep. 8 - Steering Wheel - Part 4 - 1-Pce & Assembly
- Ep. 9 - Steering Column Bracket & Assembly
- Ep. 10 - Wheels & Wooden Chassis Rails
- Ep. 11 - Bulkhead - Part 1
- Ep. 12 - Bulkhead - Part 2 - Firewall, Kickboard & Floor
- Ep. 13 - Wood Base, Bulkhead Assembly & Dash
- Ep. 14 - Running Boards & Mud Guard Forming Bucks
- Ep. 15 - Rear Mud Guard - Hand Forming Method
- Ep. 16 - Rear Mud Guard - Machinery Method
- Ep. 17 - Rear Mud Guards & Running Boards Fitment + Front Mud Guard - Hand Forming Method
- Ep. 18 - Front Mud Guard - Machinery Method
- Ep. 19 - Wheel Arches - Hand Forming Method
- Ep. 20 - Wheel Arches - Machinery Method
- Ep. 21 - Head Light Support Bar & Finish Wheel Arches
- Ep. 22 - Radiator Shroud / Forming Buck & Grill
- Ep. 23 - Bonnet & Forming Buck - Hand Tool Method
- Ep. 24 - Bonnet - Machinery Method
- Ep. 25 - Bonnet Side Panels - Custom Louvers
- Ep. 26 - Fitting the Bonnet, Side Panels & Radiator
- Ep. 27 - Valance, Headlights & Radiator Temp Gauge
- Ep. 28 - Wooden Tray & Sides
- Ep. 29 - Doors
- Ep. 30 - Door Latches, Stops & Check Strap, Seat
- Ep. 31 - Functionality Test, Finishing & Teardown
- Ep. 32 - Finishing & Assembly - Decals & Signwriting
Drivetrain - Part 2 & Steering
Plan 2 - Episode 4
In Episode 4 of the Flatbed Felix Pedal Car Build, Vaughan finishes the drivetrain and kicks off the steering system. He installs axles with pillow bearing blocks, breaks and rejoins the drive chain to the correct length, and aligns everything for smooth power transfer. Then, he bends and threads the front stub axles and machines custom bushings to keep the steering column moving freely. This episode wraps up the key drivetrain elements and sets the stage for building the steering wheel.
Skills You’ll Learn:
You’ll practice fitting axles to bearings, using a chain breaker, bending round bar, accurate measuring, drilling, deburring, MIG welding, cutting with a bandsaw, drilling & tapping, and different methods for press-fitting bushings.
Tools You’ll Need:
Tape measure, square, scriber or marker, clamps, angle grinder, drills & taps, metal files or deburring tools, power drill or drill press, MIG welder, vice, hammers, bar bender, and basic hand tools. A lathe or mill is optional. Always wear gloves, goggles, and hearing protection.
This episode is packed with practical techniques to help move your build forward—no matter your workshop setup.
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